cnc machine and fabrication

1.What is cnc machine and fabrication and how does it work?

It is an automated machine tool equipped with a program control system. The control system can logically process programs with control codes or other symbolic instructions, decode them, express them with coded numbers, and input them into the numerical control device through the information carrier. After calculation and processing, the CNC device sends out various control signals to control the movement of the machine tool and automatically process the parts according to the shape and size required by drawing.
Working Principle When using a CNC machine tool, the geometric information and process information of the drawings of the parts to be processed must first be written into a processing program using the prescribed code and format; then the processing program is input to the CNC device, and the CNC system information is processed according to the requirements of the program. , distribution, so that each coordinate moves a certain minimum displacement amount to realize the relative movement of the tool and the workpiece to complete the processing of the part.

2.What are the dimensions and load-bearing capacity of the workbench of the cnc machine and fabrication?

Table size is Up to client’s requirement. Worktable loading is from 30-150 Tons

3.What industrial areas is the cnc machine and fabrication suitable for?

Mainly suitable for various plane milling of large metal parts. For example: steel, energy, chemical industry, bridges, railways, automobiles, military molds and machinery industries. It can realize the automation of processing machine tools and production processes.

4.What are the advantages of cnc machine and fabrication technology?

cnc machine and fabrication can effectively reduce the processing time and auxiliary time of parts. The CNC machine tool has a wide range of spindle speed and feed rate, allowing the machine tool to perform powerful cutting with large cutting volumes, rapid movement and positioning of CNC machine tool moving parts, and high-speed cutting, reducing the inter-process turnover time of semi-finished products and improving production efficiency.

5.What are the sustainability and environmental characteristics of the cnc machine and fabrication?

The spiral chip conveyors on both sides of the processing area quickly transport the iron chips generated by high-speed machining to the lifting chip conveyor, reducing thermal deformation of the machine tool and ensuring the accuracy and stability of the chip conveyor on both sides of the machine bed; the chip conveyor is equipped with an automatic oil-water separation device, which has an environmentally friendly effect good.

6.What is the difference between a cnc machine and fabrication? and cnc gantry machining center?

Table moving, column fixed. Table fixed, column moving, Cross beam fixed, Cross beam moving.The difference between a CNC machining center and a CNC machine tool is that the machining center adds an automatic tool changing system to the CNC machine tool, which is a CNC machine tool with a tool magazine.

CNC gantry milling machines mainly use milling cutters to shape the surface of the workpiece, which requires sufficient rigidity. Boring machines mainly use boring tools to process pre-made holes in workpieces to certain requirements, requiring sufficient accuracy.

7.How does the cnc machine and fabrication ensure the safety of operators?

Our company has many years of cnc machine and fabrication experience and expertise.The CNC machine has several safety features in place to ensure the safety of operators.

1. Emergency Stop Button: The machine is equipped with an emergency stop button that immediately stops all operations in case of an emergency.

2. Safety Protective Covers: The machine has safety guards and covers around moving parts to prevent operators from coming into contact with them.

3. Interlocks: The machine has interlocks in place to prevent the machine from starting if any doors, covers, or protective guards are open.

4. Soft Limit Switches: CNC machines have soft limit switches that limit the range of motion of the machine, preventing it from hitting the end of its travel and causing damage or harm.

5. Warning Signs: The machine has warning signs and labels to alert operators to potential hazards and safety precautions.

6. Emergency Override: In case of a malfunction or emergency, the machine can be manually overridden to stop its operations.

7. Safety Sensors: Some CNC machines have safety sensors that automatically detect the presence of someone in the work area and stop the machine to prevent accidents.

8.R&D direction of cnc machine and fabrication manufacturers industry

Modularization, specialization and personalization of CNC gantry milling machine, Networking and integration of CNC gantry milling machines, Opening up of CNC gantry milling machines.

9.What are the maintenance requirements for the cnc machine and fabrication？

We are a professional cnc machine and fabrication company dedicated to providing high quality products and services.
1. External maintenance: Maintain the internal and external surfaces of the machine tool. When changing products for processing, clean the work surface as appropriate, and check and repair burrs at any time.

2. Keep the spindle and tool magazine clean. Check the tool magazine when turning on the machine. The spindle needs to run at low speed for 10 minutes before starting work.

3. Knife handles and knife sheaths are neatly arranged and rust-proof. Check that the screws should not be loose or rough.

4. Keep the appearance of the computer clean and dust-free. Clean up junk files and organize folders at any time. File naming must include information such as (name, version, time, operator).

5. Keep the electric control box clean and dust-free.

6. Lubricating oil Check the oil level in the oil pool, which requires the lubricating mechanism to have good performance, safety and reliability.

7. Fixed beam CNC gantry milling machine coolant eliminates leakage and blockage.

8. The air duct and air gun should be kept unobstructed and there should be no air leakage.

9. Keep tool boxes and tables clean inside and outside, neatly arranged, and workpieces protected from rust.

10. Keep the shelves clean, tidy and rust-proof.

10.How automated and intelligent is the cnc machine and fabrication?

As the development of high technology becomes more intense, high-tech elements will also be used in the processing and manufacturing of various cargo facilities, which can not only give them special operational power but also improve the overall visual effect.
In fact, if we observe the pentahedral machining center, we can also understand what kind of application effects it shows when high-tech elements are used on it. As a kind of processing facility that has attracted much attention from compatriots, after the pentahedral machining center appeared on the market, the changes it brought to many processing and manufacturing companies cannot be ignored.
As people pay more attention to the goods of the facility, more and more people Many new manufacturing processes are also used in pentahedral machining centers.

11.Does the cnc machine and fabrication have an automatic tool replacement feature?

Our machine can be equiped with ATC for tools and ATC for milling head

12.What is the working noise level of the cnc machine and fabrication?

Our CNC machine’s working noise is less than 70DB

13.What is the general power of the cnc machine and fabrication spindle?

Usually 37-55KW

14.How many axes does cnc machine and fabrication device typically have?

3 axis , 3+2 axis, 5 axis. Up to client’s reqirement

15.What is the research and development capability of the factory?

Independently researched and developed, pioneering new research and development technology, and equipped with mature production capabilities,series gantry machining centers have always prioritized efficiency, high precision, and high rigidity, providing you with extremely powerful chip cutting capabilities. With more flexible options and a more complete series of specifications, it is widely used in various fields such as the automotive industry, precision molds, aerospace industry, military shipbuilding industry, etc.